Protolabs Increases HP Multi Jet Fusion Capacity by 50%
Written with artificial intelligence.
Protolabs has enhanced its HP Jet Fusion 5600 series capacity by 50%, responding to increased demand from aerospace, defense, and drone sectors. This expansion aims to support the production of lightweight and complex parts required by emerging industries.
Protolabs Expands Production Capacity
Minneapolis-based digital manufacturer Protolabs has announced a 50% increase in its capacity for the HP Jet Fusion 5600 series. This expansion is driven by rising demand from industries such as aerospace, defense, and drone manufacturing, which require advanced production capabilities for lightweight, complex prototypes and parts.
The growth in Multi Jet Fusion (MJF) revenue has been significant, with an over 40% year-over-year increase reported through Q3 2026. Protolabs serves more than 100 drone manufacturers, with revenue from this segment soaring by over 90% since 2023, reflecting a compound annual growth rate of nearly 40%. Suresh Krishna, President and CEO of Protolabs, emphasized the company's commitment to innovation and timely delivery of production-ready parts as drone and aerospace customers scale their operations.
Benefits of the HP 5600 Series
The HP 5600 series offers enhanced build density, allowing more parts to be produced in a single run, which shortens customer wait times. Protolabs manufactures these parts using Nylon PA-12, known for its high strength-to-weight ratio and impact resistance, making it ideal for drone applications where lighter components can improve performance and extend flight times. Production occurs at Protolabs' North Carolina facility, which is ITAR registered and certified to AS9100D and ISO 9001:2015 standards, ensuring compliance with defense and aerospace quality requirements.
Focus on Drone Manufacturing
This expansion follows another in July 2026, where Protolabs expanded CNC machining and MJF capabilities specifically for the drone industry. The integration of quick-turn CNC machining with MJF allows for tighter tolerances and more functional finishes, catering to the rigorous demands of drone manufacturing. Protolabs aims to provide a comprehensive digital supply solution for drone manufacturers, enabling them to adapt designs rapidly as production needs evolve.
Competitive Landscape
Protolabs' strategy positions it as a leading single-source supplier for drone makers, but it faces competition from other contract manufacturers such as AMufacture and Unusual Machines, which are also scaling their MJF capabilities. The growing demand for MJF in drone production highlights the importance of capacity and efficiency in this competitive landscape. As drone technology continues to evolve, the ability to maintain and expand production capacity will be crucial for Protolabs and its customers.