LAIKA's Wildwood: 142,000 Faces Created with Advanced 3D Printing Technology
Written with artificial intelligence.

LAIKA's latest film, Wildwood, features over 142,000 unique facial expressions produced using Fraunhofer IGD's Cuttlefish driver and Stratasys PolyJet printers. The film, which premiered in the U.S. on October 23, showcases the studio's most ambitious stop-motion animation to date.
Advanced 3D Printing for Animation
In the production of Wildwood, LAIKA utilized Fraunhofer IGD’s Cuttlefish driver in conjunction with Stratasys’ J750 and J850 PolyJet printers to create a staggering 142,000 facial expressions. This technology allowed the studio to meet the demanding requirements of stop-motion animation, where even slight color discrepancies can disrupt the viewing experience.
The Production Challenge
Creating one second of smooth animation typically requires 24 facial replacements, with each face needing to be precisely matched in color and texture. LAIKA’s director of rapid prototype, Brian McLean, noted that the studio’s commitment to achieving emotional depth in character expressions necessitated a blend of artistry and advanced technology. The film was released in U.S. theaters on October 23 and is set to premiere in Germany on November 5.
Technological Innovations
The Cuttlefish driver efficiently converts digital 3D models into optimized print data, ensuring that colors and textures are reproduced accurately. For Wildwood, Fraunhofer IGD made several enhancements to the Cuttlefish system, although specific details of these improvements have not been disclosed. This integration of technology into LAIKA's process marks a significant evolution in their animation capabilities, surpassing their previous records of 64,000 faces for Kubo and the Two Strings and 106,000 for Missing Link.
Broader Applications
The innovations developed for Wildwood not only push boundaries in animation but also hold promise for applications in medical technology and industrial manufacturing. As noted by Philipp Urban, Head of Research and Development 3D Printing at Fraunhofer IGD, technologies that succeed in high-demand environments like LAIKA's can create value across various industries.
